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Bitumen Bag Melter
BITUMEN MELTING

Bitumen Bag Melter

A high-efficiency, clean melting system designed specifically for rapid and complete melting of bitumen-packed bags (25kg/50kg). Featuring a heated melting chamber, robust agitation, and automated bag feeding mechanism, this equipment ensures uniform melt quality with minimal energy consumption and zero bag residue. Ideal for bitumen depots, waterproofing plants, and road construction sites.

verified ISO 9001:2015 inventory Zero Residue Melting history 15+ Year Lifespan public Exported to 25 Countries

MELTING CAPACITY

1–5 TPH

MAX TEMPERATURE

180°C

POWER

10–40 kW

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Overview
Technical Specifications
Features & Benefits
Applications
FAQs

Zero Residue, High-Efficiency Bag Melting

The Atlas Bitumen Bag Melter is a state-of-the-art melting system engineered for the complete and efficient melting of bitumen-packed bags. The system uses a thermic fluid heating chamber that ensures uniform heat distribution, preventing localized overheating and bag degradation. The integrated agitation system ensures homogeneous melt quality, while the automated bag feeding mechanism (optional) minimizes manual handling and maximizes productivity.

The design focuses on zero residue, ensuring that the bag material is completely melted and incorporated into the bitumen, with no waste disposal requirements. The enclosed heating chamber and vapor extraction system ensure a safe, clean working environment. The robust construction and corrosion-resistant materials guarantee long-term durability in the most demanding industrial settings.

  • check_circleComplete bag melting with zero residue
  • check_circleUniform heat distribution for consistent melt quality
  • check_circleAutomated feeding and vapor extraction for enhanced safety

inventory_2 Quick Facts

BrandAtlas Engineering
OriginAhmedabad, India
Warranty18 Months
Delivery6–8 Weeks
Specification Details
Melting Capacity1 TPH / 2 TPH / 3 TPH / 5 TPH
Bag Size Compatibility25 kg / 50 kg (customizable)
Max Operating Temperature180°C
Melting ChamberHeavy-duty MS with corrosion-resistant coating
Heating SystemThermic fluid heating coils
AgitationVariable-speed agitator
Feeding MechanismManual / Semi-Automatic / Automatic (optional)
InsulationHigh-density mineral wool with aluminum cladding
Control SystemPLC + HMI Touchscreen (optional)
Power Requirement10–40 kW (model dependent)
ComplianceIS 8887, ASTM D977, OISD
Net Weight2,500–8,000 kg (model dependent)
inventory

Zero Residue Melting

Advanced melting technology ensures complete bag dissolution with zero residue, eliminating waste disposal and maximizing material yield.

thermostat

Uniform Heating System

Thermic fluid heating coils ensure consistent temperature distribution, preventing hot spots and material degradation.

insulation

High-Efficiency Insulation

Mineral wool insulation with aluminum cladding minimizes heat loss and reduces energy consumption.

memory

Atlas Direct IoT Ready

Optional remote monitoring for temperature, energy consumption, and system performance.

build

Low Maintenance Design

Corrosion-resistant materials and easy-access panels ensure long life and minimal downtime.

support_agent

24/7 Technical Support

On-site commissioning, training, and spare parts support across 25 countries.

oil_barrel

Bitumen Storage Depots

Efficient melting of bagged bitumen for direct transfer to storage tanks or downstream processing.

waterproof

Waterproofing & Roofing Plants

Clean, efficient melting of bitumen bags for the production of waterproofing membranes and coatings.

factory

Emulsion & PMB Plants

Consistent supply of molten bitumen to emulsion and polymer modification plants.

construction

C . CEMENT CONCRETE PLANT Sites

On-site melting of bitumen bags for tack coat, prime coat, and hot mix production.

What bag sizes can this melter handle?expand_more

The melter is designed to handle standard 25kg and 50kg bitumen bags. Custom configurations for other bag sizes are available upon request.

How does the bag feeding mechanism work?expand_more

The melter is available with manual, semi-automatic, or fully automatic bag feeding systems. The automatic system uses a conveyor belt and hopper for continuous operation, minimizing manual handling.

Is there any bag residue left after melting?expand_more

No, the bag melter is designed for zero residue melting. The bag material is completely dissolved into the bitumen, eliminating waste and maximizing material utilization.

Can this equipment handle polymer-modified bitumen?expand_more

Yes, the melter is suitable for polymer-modified bitumen (PMB) bags. The efficient heating system ensures proper melting, although higher temperatures or longer residence times may be required.

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