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Emulsion, Bitumen Drum Filling Machine
BITUMEN EMULSION

Emulsion, Bitumen Drum Filling Machine

An industrial system designed to safely and accurately dispense high‑viscosity, high‑temperature liquids into standard 200‑litre drums or barrels. These systems minimize human intervention, ensuring safe handling of volatile or hot road‑construction materials like Bitumen, Polymer Modified Bitumen (PMB), and Bitumen Emulsions. Features Gravimetric Net Weight filling with ±100g accuracy and speeds of 40–60 drums per hour.

verified ISO 9001:2015 speed 40–60 Drums/hr scale ±100g Accuracy public Exported to 28 Countries

CAPACITY

40–60 Drums/hr

FILL ACCURACY

±100 g

TEMP RANGE

5°C – 300°C

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Overview
Technical Specifications
Features & Benefits
Applications
Emulsion Storage Tank
FAQs

Accurate, Efficient Drum Filling

An emulsion and bitumen drum filling machine is an industrial system designed to safely and accurately dispense high‑viscosity, high‑temperature liquids into standard 200‑litre drums or barrels. These systems minimize human intervention, ensuring safe handling of volatile or hot road‑construction materials like Bitumen, Polymer Modified Bitumen (PMB), and Bitumen Emulsions.

The system employs a Gravimetric Net Weight Filling system integrated with an advanced microprocessor weight controller. This ensures precision regardless of changes in liquid density due to temperature swings. Features heavily insulated jackets and internal heating systems (hot oil or steam) to keep raw bitumen at high temperatures, preventing it from solidifying inside the pipes.

settings Operating Modes

Semi‑Automatic System

An operator manually aligns the drum bung under the nozzle using a pneumatic arm. The microprocessor fills the container to the pre‑set net weight and automatically shuts off the valve.

Fully Automatic System

Includes a power‑fed conveyor line, visual/mechanical bung pre‑alignment sensors, automated lance insertion, auto‑filling, and a robotic cap‑tightening (torque) station.

precision_manufacturing Key Mechanical Features

  • Gravimetric Net Weight filling system
  • Advanced microprocessor weight controller
  • Heavily insulated jackets & internal heating systems
  • Top‑fill or sub‑surface filling lance (anti‑foaming)
  • Flameproof/explosion‑proof electrical components
  • Motorized heavy‑duty platform scales for pallet & forklift handling

inventory_2 Quick Facts

BrandAtlas Engineering
OriginAhmedabad, India
Warranty18 Months
Delivery6–8 Weeks
Filling PrincipleGravimetric Net Weight
Resolution50 g

Core Technical Specifications

Parameter Bitumen Emulsion Specifications Hot Bitumen / PMB / CRMB Specifications
Operating Temperature 5°C to 90°C 90°C to 300°C
Filling Capacity 100 kg to 250 kg per drum Up to 300 kg max
Production Speed 30 to 45 barrels per hour 40 to 60 barrels per hour
Filling Accuracy ±100 grams ±100 grams
Resolution 50 grams 50 grams
Inlet Line Size 50 NB 80 NB (larger for higher viscosity)

General Specifications

SpecificationDetails
Drum Size CompatibilityStandard 200L (55 gal) drums
Weighing SystemLoad cell based, ±0.02% accuracy
Nozzle TypeDrip‑free, bottom‑up / sub‑surface filling
Power Requirement2–5 kW (model dependent)
Control SystemPLC + HMI Touchscreen
Material of ConstructionSS 304 / SS 316 (product contact)
Heating SystemHeated hose & nozzle (optional)
Safety FeaturesFlameproof components, safety interlocks, drip‑collection cups
Net Weight500–1,200 kg (model dependent)
precision_manufacturing

Gravimetric Net Weight Filling

Advanced microprocessor weight controller ensures precision regardless of changes in liquid density due to temperature swings.

thermostat

Thermal Protection

Heavily insulated jackets and internal heating systems (hot oil or steam) keep raw bitumen at high temperatures, preventing solidification.

memory

PLC + HMI Control

Fully automated filling cycle with recipe storage for different product grades and drum sizes.

build

Lance Mechanism

Sub‑surface filling lance crucial for anti‑foaming when handling chemical emulsions; top‑fill option available.

track_changes

Recipe Management

Store and recall up to 50 different product recipes with individual fill weights and parameters.

support_agent

24/7 Technical Support

On‑site commissioning, maintenance training, and spare parts support across 28 countries.

The drum filling machine is used for packaging a wide range of road construction and industrial materials:

oil_barrel

Road Construction Facilities

Packaging asphalt materials and cold‑mix emulsions for highway contractors and PWD departments.

waterproof

Waterproofing Manufacturers

Packaging high‑temperature industrial tar and protective coatings.

factory

Refinery Dispatches

Mass bulk transport preparation for Polymer Modified Bitumen (PMB) and Crumb Rubber Modified Bitumen (CRMB).

local_shipping

Export & Logistics Packaging

Drum filling for international exports with drum sealing, labeling, and packaging integration.

Horizontal Emulsion Storage Tank

A Horizontal Emulsion Storage Tank is used for storing bitumen emulsion after production and maintaining it at a suitable temperature for pumping, circulation and dispatch. It is commonly used with Bitumen Emulsion Plants for grades such as RS, MS and SS emulsions.

inventory Basic Construction

Component Basic Details / Function
Tank Shell Horizontal cylindrical carbon‑steel vessel
Inlet Nozzle Receives finished emulsion from the plant
Outlet Nozzle Transfers emulsion to filling/dispatch system
Manhole Inspection and cleaning
Vent Prevents pressure/vacuum buildup
Level Indicator Indicates tank level
Temperature Indicator Monitors product temperature
Drain Connection Complete tank draining
Sampling Connection Product quality sampling
Circulation Connection Allows gentle product circulation
Support Saddles Supports the horizontal tank
Ladder/Platform Access to top fittings where required
Control Panel Temperature and pump control

stacked_bar_chart Typical Tank Sizes

10 MT 20 MT 30 MT 40 MT 50 MT 60 MT 100 MT

For example, a 30 MT horizontal emulsion storage tank can be supplied with carbon‑steel shell, heating coil, level indicator, temperature indicator, inlet/outlet nozzles, drain and circulation connections.

warning Important Design Considerations

  • Minimize heat loss
  • Avoid excessive heating
  • Prevent contamination
  • Provide complete or near‑complete drainage
  • Allow easy cleaning and inspection
  • Avoid unnecessary high‑shear agitation during storage
  • Provide accurate level and temperature monitoring
  • Maintain the emulsion in a stable condition during storage

Important: Bitumen emulsion is a water‑based dispersion, so the storage tank should not be operated like a conventional hot‑bitumen storage tank. Excessive temperature, prolonged storage, contamination or unsuitable circulation can cause instability or premature breaking.

description Typical Specification – Horizontal Emulsion Tank

Parameter Specification
Type Horizontal cylindrical
Service Bitumen Emulsion Storage
Construction Carbon Steel
Capacity 10–100 MT, as required
Level Local level gauge / transmitter
Temperature RTD/temperature indicator
Inlet Flanged nozzle
Outlet Flanged bottom/side outlet
Drain Provided at low point
Vent Atmospheric vent
Support Two or more saddle supports depending on size
Access Top manhole
Finish Internal/external coating as appropriate for the service

check_circle Main Applications

The horizontal emulsion storage tank is used for storing:

  • RS – Rapid Setting emulsion
  • MS – Medium Setting emulsion
  • SS – Slow Setting emulsion
  • Other cationic/anionic bitumen emulsions, according to the plant formulation

Applications of stored emulsion: road surface dressing, tack coat, prime coat, pothole repair, cold mix asphalt, slurry/seal applications and road maintenance.

For a Bitumen Emulsion Plant, the tank capacity, heating coil area, insulation thickness and pump size should ideally be calculated from the plant capacity (e.g., 5 TPH, 10 TPH, 20 TPH) and the required storage duration.

inventory_2 Tank Quick Facts

TypeHorizontal Cylindrical
Capacity10–100 MT
ConstructionCarbon Steel
ServiceRS / MS / SS Emulsions
Level IndicationLocal gauge / transmitter
TemperatureRTD with indicator
What drum sizes can this machine handle?expand_more

The standard machine is designed for 200‑litre drums. Customized configurations are available for other drum sizes and container types upon request.

What is the filling accuracy of this machine?expand_more

The machine achieves a fill accuracy of ±100 grams (±0.2%) by weight, ensuring consistent and precise drum weights with minimal product loss.

Can it handle high‑temperature bitumen products?expand_more

Yes, the machine can be fitted with heated hoses and nozzles to handle products up to 300°C, ensuring smooth flow of hot bitumen, PMB, and CRMB materials.

What is the difference between semi‑automatic and fully automatic operation?expand_more

Semi‑automatic requires manual drum alignment; fully automatic includes power‑fed conveyor, bung pre‑alignment sensors, automated lance insertion, auto‑filling, and robotic cap‑tightening for high‑volume production.

What safety features are included?expand_more

The system includes flameproof/explosion‑proof electrical components, integrated safety interlocks, and drip‑collection cups to safeguard operators against high‑temperature splashes.

Is the storage tank suitable for all emulsion grades?expand_more

Yes, the horizontal emulsion storage tank is designed for RS, MS, and SS cationic and anionic emulsions, with appropriate heating, circulation, and level monitoring features.

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